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Online Since 2001
Offering useful, even some rare and optimum detailed products to woodworkers....growing through customer satisfaction...Thanks!

      

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"I
really understand what you
mean when you talk about mass producing as opposed to specialized 
projects.  I work for  ###### and  I have also managed  ##### in the 
past. Both of the experiences have given me an understanding of 
streamlining work processes to maximize production.  I had not thought
of applying this to my woodworking because it was always just a hobby. 
However, woodworking costs way too much to be just a hobby.  Since
reading your web site,  I have undertaken a new look at my shop and 
started working on turning it into a small side business.   I'll keep you 
posted.   By the way, your emails  have been a great resource, keep it up."
  
Joe O......Hardwood Directory subscriber.



MASCUT 1.0 Gauges

"If you can't measure it, or locate it, you can't manage it."

The MASCUT 1.0 now includes instructions 
in a new E-booklet include ...

The MINNIE CUT is a Box Joint package that 
really is like a table saw learning center.

We now have an ebook/manual explaining how to make box joints on a table saw.  
Also, the Minnie Cut box joint jig has a manual that explains box joints.  We have found 
that many people who have tried to make box joints can't do it right on the first try, 
or second, and so they get frustrated, waste time and expensive wood.
The box joint manuals make the whole technique easier,
especially where you have the widths calculated and learn what extra parts, 
what certain sequence and details all have to be closely considered.  
The manuals, either with or without the jig explain to woodworkers how to
do things right before they waste too much time. Then woodworkers can
make real progress, even learn more history, learn gauging, tips and the value
of knowing what jigs and gauges really can do. 

_________

Frequently Asked Questions:

What is the MASCUT 1.0?

"Just look at this device as a copy machine.  Let's say you build a 12 drawer
 jewelry chest.  Then 6 months later you want to make another one.  
If you have the plans, they are only going to tell you the lengths and 
widths of everything.  Then you have to measure every single piece.  
That is what is time consuming."  What you need is a production type  jig.
Read more.....

1.  The MASCUT  seems very simple.   Explain how it can be
 so effective.  

When the concept for this device was first discovered it was the 
typical   "AH-HA .... this-is-awesome" reaction.   Everyone expects 
something  so productive to be very complicated.  They expect a device
crammed and bloated with parts, knobs, and strange attachments. 
Mostly,  the truth is perceived as impossible, so most people will
expect to see something very sophisticated looking.   It's not.
With the included information, it is easy to learn how to make 
things in volume, with precision, and accuracy.  You can
attend a world expo, but you may not acquire techniques this
jig can teach you.   

The new E-Book "About Ingenious machines and methods"
is now included.


2.  What is the accuracy of the MASCUT 1.0?  

It is capable of accuracy as close 
as .002-003 depending on the saw.

3. Why don't you show a full image of the jig 
with all of the gauges, and tell how it works?
   

For one thing,  to show all of the gauges and the distinct cuts would
not be honorable to the current owners of this device.  The current 
owners saw a great offer, had no doubts about it's value, and 
ordered their own .  If you can't afford the full price now, we 
have created an option for you.  Please read about the video right Here
         

Remember...AT&T,  who at one time thought that  
E-mail and the Internet would not benefit them.  We 
would not have self-adhesive stamps if someone 
didn't say, "let's find a better way."

4.  Does it have any attachments?
No, but it has easy to use gauges that come in 
a laser engraved oak box.   It does come with many 
different  bonus accessories.

5.  Are there any other products you would compare it to?  

The MASCUT 1.0, with it's instructions, can't  be compared to any
known woodworking jig.  It is not a box joint jig, such as
our $79 MINNIE CUT.  The MASCUT1.0 has two fences and the 
duplication fence has no known comparison.   If you are a skilled
woodworker, but know little about duplication,  look no further.

6.  How long is it?   

It is approximately 28 inches long.  
We will make a custom length if preferred.  Also, it's
location can be adjusted to accommodate longer jobs.

#7.  What does it contain?    
1.  Video 
2.  Oak Gauge Box 
3.  E-book  (About Ingenious Machines and Methods.)
4.  Written instructions with numerous graphic 
illustrations. 
5.  Gauges 
6.  Easy Record tables
7.  Two piece fence


8.  Do you have support for getting up and running?     

We know that there are some instances where clarity can never substitute
for demonstration, so we made a great video.  With the video, and 
simple, graphic instructions, you will easily catch on to it's simplicity. 
The MASCUT 1.0 can teach you how to duplicate faster than trying to
assemble some lawn furniture.  If you can use mics or calipers, 
you can learn to learn this device in minutes.
We also offer support for owners.  Phone, fax, and e-mail.

9.  What if I don't want to give my credit card over the Internet? 

Just contact us with  your  Name, and  Total amount.  
You will like the fact that we do not collect your personal credit card 
number.  Propay will take care of that on their secure website.  We also
take PAYPAL.....see the order form.

---------------------------------------------------------------------------------------------------------------------------------

10.   Do you sell the devices online only? 

Yes.   But we also advertise  through  local Lumber yards. 

11.  Does the MASCUT  1.0 have a video?  

YES.  It has a DVD video that is about 48 Minutes long.  It demonstrates
how the jig can precisely and accurately duplicate cuts. 

woodshop

12.  Who and Where is  Woodjig.com? 

  

Woodjig.com is in Cleveland, Ohio.  Woodjig.com is the creation of 
XIP Xtra Products.  Our mailing address is P.O Box 44280 Cleveland, 
Ohio 44144-0280.   For 
[ORDERS

Our E-mail address is  
 
For emergencies....
Our shop phone is 216-661-4309 (East Standard Time)
For orders, go here....
ORDERS
This is the Toolmaker/Jigmaker .....George, right  Here. 

13.  What are some things you can make...
      
Just look at this as a copy machine.  Let's say you build a 12 drawer
 jewelry chest.  Then 6 months later you want to make another one.  
If you have the plans, they are only going to tell you the lengths and 
widths of everything.  Then you have to measure every single piece.  
That is what is time consuming.  With a solid gauge device,  you use it's 
unique gauges, so measuring is almost eliminated.  You can even cut 
many of the wood parts without searching  for a scale or calipers!
You can make Chests, Presentation boxes, letter boxes, tool boxes, 
cigar boxes, collection boxes, clocks, handles, crates, wine boxes, games, 
toys, wood bases, frames, wood buckets, etc.   Also, you can make many
of the component parts of a wood project you may have in mind.  For 
example,  lets say you want to build chairs, toy cars,  or even model boats. 
 These projects would require many component parts.  With the MASCUT 1.0
you can readily cut many of the component parts identical, and the parts
would be interchangeable.  After seeing millions of parts made in 
production shops, this
idea is all of the complicated
processes funneled into one simple  woodworking device.

14.  Can you use this jig with a miter gauge?  

It can work well with your miter gauge, but it works best with a 
homemade sliding cross-cut box.  Sometimes called a sled, or cut-off box.

15. Does it include a blade?  

No.  A good carbide blade is recommended, as is a dado 
blade.  A dado blade is primarily needed for box joints.

16.  Is it easy to use?  

Everyone probably thinks that in order for something to be effective, it has
to be very complicated.....No- this is easy, especially once you see the 
information included.

17.  Some of this sounds too good to be true.   Will I be employing 
people with my new production shop?
   The jig can be used 
in a variety of ways.  A full-time woodworking  business is obviously 
a huge responsibility.  It is a process and not an over-night event.  But, 
we are not going to dismiss this possibility, especially for those with 
the means , and the resources.  Some will turn their Mom and Pop 
woodshop into "Oakline INC." for example.   Others will only need a 
duplication jig to compliment their current skills like crafting or toy
making etc. 

18.  Is the jig available for production shops?  As you might
have guessed by now, this is not only a general purpose tool.  If you 
have a production shop, please inquire about a discount on two or 
more custom packages.

Above is the MASCUT 1.0 and all of it's 
contents ready to ship.
 

Who were the first men in America, Europe, and Mid-western England, to realize the power of machines, 
and where were they educated. Read details of their history, friends, and philosophy.  How did they find out about 
machines two hundred and three hundred years ago?  Which machines did they use and invent?
Who were the scientists that they studied?  Where was the first world expo? 
How was the knowledge spread and why?

Now included... read more  HERE

 

   

_______________

From George  at Woodjig

Let me mention a  brief view of what I saw, 
prompting me to build jigs for woodworkers.  In the seventies there was a considerable amount of manufacturing activity all across the country.  Stamping and molding companies, b
ack in the seventies were challenged by gas shortages and a wave of imports. Huge production runs and stocked warehouses, filled with inventories were becoming less common and for some, very expensive.  Outsourcing was not always the answer. Manufacturers had to find a faster way to set up production runs in factories, and produce better quality.  Also, they had to make parts by using better controls, and closer standards (within a certain parameter) to avoid the extra costs of sorting parts that drifted outside the parameters.  Parts 
orders were becoming smaller and more often.  They also required higher quality.  Standardized setups reduced much of the lead time and grief at the beginning of production runs.  Quicker, more controlled setups for many production operations were a real necessity because foreign shops used foolproof, QDC procedures  When jigs, and dies are built properly for example, time needs to be allowed after the trial runs for (permanence) to mark everything to ensure constancy, and prevent being altered by mistake.  

With QDC, (Quick Die Change) there was little guessing or measuring when placing production dies and fixtures into a machine, as opposed to wondering where each tool was positioned during the last manufacturing run.   Higher (installation) precision, with less guessing, less re-measuring and positive mold and die line-ups going into a production run were discovered to be huge time savers. The more permanent, and the more positive the installation process was, the less wasted time and less were the time consuming adjustments.  Then, the more tools that were built or modified for consistent  "re-installation assurance, or permanence" the less chance there  was for  mistakes and wasted time between tool changes.  When a shop accumulates  hundred (or more)  jigs, or production molds or dies, this  "assurance" method would result in less time spent guessing at setup procedures, and more time improving other tools.  That is what a jig or auxiliary device accomplishes.  It is sort of "set it and forget it."

"Take care of the little things...."

Faster, predictable, precision setups were becoming crucial by the 1980's. The first parts could pass inspection much faster because the tools and die set-ups were "goof-proofed" having less variations in the set ups. The companies who had the quickest production changeovers "QDC" soon had an advantage over those who used hand measuring and guesswork. This process improvement reduced variation and standardized the process of changing the tooling. Not all companies could afford these new changes, but the ones who could, often benefited through an immense savings in die set-up costs. After seeing the way production plants have made major reductions in set up time with molds and dies, I came up with woodworking jigs with many of the same traits. Even for the woodworker, standardizing certain processes reduced variation, allowing for more and more capabilities and a drastic reduction in measurements for every cut. In other words jigs goof-proof the operation, allowing for the growth in accuracy and productivity.  Jigs and gauges are what give the small woodshop or cabinet shop an option; doing "volume" work...like going from crayons to creative.

 

 


See more pics  
Here


HERE are MASCUT 1.0's 
Ready to ship.


You can attend a world expo, 
but you may not acquire techniques 
the MASCUT 1.0 can teach you.



NEW! Quiz ...Test your knowledge 
of our Industrial Past....


 I rec'd my Minnie Cut jig today and just wanted to respond to you with the following: 
Thank you for this great product. I must say I was pleasantly surprised with the thoughtful 
detail that was given to everything, the packaging, the quick service, and the instructions for use. 
It's refreshing to see this level of concern for the customer in today's business world. I certainly 
would not hesitate to recommend this to all my woodworking friends.
Thanks Again....Don B.......Kinston, NC
  


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